A revolutionary solution meticulously crafted to cater to the unique needs of individuals seeking unparalleled flexibility and comfort. Engineered from cutting-edge Elastomeric polymer, this innovation is specifically tailored for those demanding a harmonious blend of minimal stiffness and optimal flexibility in orthotics or prosthetics solutions. The unparalleled flexibility of this material surpasses any other plastic variant available.
All measurements are in Cm
Custom thickness made-to-order
Preparation:
Begin by cleaning both sides of the sheet thoroughly.
Placement:
Position the sheet in the oven with the textured surface facing toward the cling of the oven. The non-textured surface forms the bonding.
Timing is Key:
Allow sufficient time for the sheet to become transparent inside the oven. This step ensures that your project will be suitable for use.
Cautions:
Remember, this product is highly sensitive; handle it with care throughout the process.
Divyang Flexi allows for a tolerance of 0.5 – 0.8 mm in the final thickness. This variation will not impact the overall thickness of the product. For instance, a 3mm sheet may have a variation of 0.5mm, which is within the acceptable tolerance levels during manufacturing.
Additionally, the temperatures provided below have been tested in a lab environment. We recommend conducting a trial with a smaller piece of material to calibrate your oven accordingly.”
Variable Duration:
Keep in mind that the time required may vary based on your oven’s operating temperature. Typically, it may range from 2 to 5 minutes or more.
Thickness Note:
These instructions are tailored for a 4mm sheet. Adjustments may be needed for sheets of different thicknesses.
For example [3mm 40X40 SS-DF0340] at 90-115 degrees Celsius takes about 2-5 minutes, based on assuming a linear relationship between the temperature and the time.
The estimated time variations mentioned assume a constant temperature. These represent the expected times for different thicknesses under the condition of a consistent temperature for 40X40 cm sheets.
| Thickness (mm) | Estimated Time (minutes) |
|---|---|
3 | 1.5-3.75 |
| 4 | 2-5 |
| 5 | 2.5-6.25 |
| 6 | 3-7.5 |
| 7 | 3.5-8.75 |
| 8 | 4-10 |
| 10 | 5-12.5 |
| 12 | 6-15 |
How do we calibrate our oven for molding Divyang Flexi?
Calibrating your oven ensures precise temperature control. We recommend following the manufacturer’s instructions for calibration. Typically, this involves verifying the oven temperature with a reliable thermometer and adjusting the settings accordingly. or perform a small sample with your oven at the recommended temperature as mentioned in the above table.
What is the standard operating procedure (SOP) for drape molding?
We recommend placing the sheet in the frame as usual. However, unlike other materials, we advise against letting it hang until 2/3rd of its length. Once the sheet shows signs of melting and dipping, promptly remove it from the oven and use it over the mold.
What makes Divyang Flexi unique?
Divyang Flexi stands out for its unmatched flexibility, longevity, and transparency. Unlike traditional materials, it maintains its natural color for up to 10 years, avoiding the typical yellow discoloration in other materials.
Should we use powder and stockings while molding Divyang Flexi?
We advise against using powder and stockings during the molding process of Divyang Flexi.
Is Divyang Flexi easy to work with?
Yes, Divyang Flexi is designed for ease of use and formability. It is easy to work with during fabrication, ensuring optimal output within the recommended shelf life of one year.
What are the recommended temperatures and timing for molding Divyang Flexi?
The optimal temperature as well as timing for molding Divyang Flexi is mentioned in the above table. It’s crucial to adhere to these temperature and time guidelines to achieve the desired flexibility and durability. to avoid the wastage of sheets.
How can we identify when the sheet is ready for molding?
The sheet is ready for molding when it reaches the desired temperature and achieves a pliable consistency. You can also see the change in the transparency of the sheet, it will change from cloudy/hazy to transparent. when it is ready to mold, perform a simple bend test or observe the material for signs of softening and flexibility.
What orientation should the sheets be kept in the oven?
To ensure uniform heating and optimal molding results, it’s essential to lay the sheets flat and evenly spaced in the oven ensuring the textured surface faces upward on the oven tray or Teflon sheet. Avoid stacking or overlapping sheets to prevent uneven heating and potential deformation.
What are the available colors for Divyang Flexi?
Divyang Flexi is available in various colors, including Rose Ebony, Pine Cone, Sand Dune, Light Mauve, Pink Swan, and Pink Daisy. These color options provide flexibility for aesthetic preferences and individualized needs.